Edgemaster Aero - 20mm

Edgemaster Aero

The EdgeMaster Aero is the world’s first 3D printed metal hangboard (that we know of).

Made from a single piece of aluminium using advanced additive manufacturing, it’s built for one thing. Simple, consistent finger training anywhere.

At just 45g, it’s ultra light and compact enough to live on your chalk bag, in your gym kit, or clipped to your keys.

The 20mm edge with a 7.5mm radius leans more towards comfort than pure raw performance (for that you want the Edgemaster Pro).

What it’s for

• Warm ups before climbing
• Edge lifts and strength work
• Block pulls and general finger training
• Consistent, repeatable loading in a tiny form factor

The material and process

The Aero is made from AlSi10Mg, a high strength aluminium alloy developed for additive manufacturing and widely used in aerospace and motorsport applications.

Each unit is built using laser powder bed fusion.

A layer of extremely fine aluminium powder is spread across a build plate, and a high powered laser selectively melts it into solid metal. The platform then drops by a tiny increment and the process repeats, layer by layer, inside a controlled inert gas environment.

Each layer is roughly the thickness of a human hair.

Hundreds of these layers are fused together to create a fully dense, single piece metal part.

This process allows for complex geometries, internal structures, and material efficiency that simply aren’t possible with traditional machining or casting. It’s the same class of manufacturing used to produce high performance components in industries like aerospace and Formula 1.

It’s been around for years, but only recently become accessible at this scale.

Design

• Single piece construction
• 3D printed aluminium enabling geometry not possible with traditional manufacturing
• Ultra portable. Take it everywhere, use it anytime
• Tested to 100kg, but due to manufacturing variability and long term material fatigue, no formal load rating is provided.

Raw by design

This isn’t a polished, showroom perfect product and it’s not trying to be.

Each Aero is:

• Uncoated aluminium that will develop a natural patina over time
• Prone to marks and scratches from normal use
• Slightly variable in finish due to the 3D printing process

You may notice:

• Minor surface inconsistencies
• Areas that are slightly rougher or smoother
• Marks from post processing and support removal

None of this affects performance. It’s a direct result of how the part is made.

If you’re looking for something perfectly uniform and pristine, this probably isn’t for you. It will come out of the box with marks and develop more over time.

First Edition. Limited Drop

This is the first ever release of the Edgemaster Aero.

• Limited to 30 units only
• Each piece is individually laser engraved
• Numbered 1 to 30 in order of purchase

Once they’re gone, they’re gone.